What is the installer of technological equipment obliged to do? Labor protection instructions for an installer of technological equipment and related structures. Preface to job description

Labor protection instructions for the installer technological equipment and related structures

1. GENERAL LABOR PROTECTION REQUIREMENTS

1.1. An employee of at least 18 years of age who has the necessary theoretical and practical training, has undergone a medical examination and has no contraindications for health reasons, who has passed introductory and primary at the workplace is allowed to perform work by profession as an assembler of technological equipment and related structures (hereinafter - the assembler) labor protection briefings and training under a special program, certified by the qualification commission and received admission to independent work.
1.2. The installer must periodically, at least once a year, undergo training and testing of knowledge of labor protection requirements and receive permission to work with increased danger.
1.3. An installer, regardless of qualifications and work experience, must undergo repeated instruction on labor protection at least once every three months; in case of violation of labor protection requirements by the installer, as well as in case of a break in work for more than 30 calendar days, he must undergo an unscheduled instruction.
1.4. The installer must have an appropriate electrical safety team.
1.5. An installer who has not undergone timely instructions, training and testing of knowledge of labor protection requirements is not allowed to work independently.
1.6. An installer admitted to independent work must know: the principle of operation of technological equipment, tools and devices. Rules, norms and instructions for labor protection and fire safety... Rules for the use of primary fire extinguishing equipment. First aid methods in case of accidents. Rules for the use of special clothing, special footwear and other personal protective equipment, as well as collective protective equipment. Internal labor regulations of the organization.
1.7. An installer sent to participate in the performance of work unusual for his profession (for example, a clean-up day) must undergo targeted instruction on the safe conduct of the upcoming work.
1.8. The installer may be exposed to the following hazardous and harmful production factors:
- moving vehicles, lifting machines and mechanisms, moving materials;
- moving parts of technological equipment;
- sharp edges, burrs and roughness on the surface of technological equipment;
- falling objects (elements of technological equipment);
- increased dust and gas content of the air in the working area;
- increased or decreased surface temperature of technological equipment;
- increased or decreased air temperature of the working area;
- increased level of noise and vibration at the workplace;
- increased voltage value in the electrical circuit, the closure of which can occur through the worker's body;
- insufficient illumination of the working area;
- the location of workplaces at a considerable height relative to the surface of the earth (floor);
- chemical production factors;
- physical overload.
1.9. The installer is provided with overalls and footwear in accordance with the current regulations.
The issued special clothing, special footwear and other personal protective equipment must correspond to the nature and conditions of work, ensure labor safety, and have a certificate of conformity.
Personal clothing and overalls must be stored separately in lockers and dressing rooms. It is prohibited to take the overalls outside the enterprise.
1.10. Installation of technological equipment and related structures must be carried out in accordance with the technical documentation of the organization - developer of the technological process.
1.11. The installer is forbidden to use tools, fixtures and equipment, the safe handling of which he is not trained.
1.12. The installer is obliged to observe labor and production discipline, internal labor regulations.
1.13. The installer must comply with the established working hours and rest hours; in the event of illness, poor health, or insufficient rest, the installer is obliged to report his condition to his immediate or superior manager. In the event of an accident, the installer must stop work, notify his supervisor or supervisor, and seek medical attention.
1.14. If an accident occurs with any of the employees, then the victim must be provided with first aid, report the incident to the immediate or superior supervisor and preserve the situation of the incident, if this does not create a danger to others.
1.15. The installer must observe the rules of personal hygiene: wash hands with warm water and soap before eating and after finishing work. Eating, smoking, resting is allowed only in specially designated rooms and places. Drink water only from specially designed installations (coolers).
1.16. It is not allowed to perform work while intoxicated or in a state caused by the consumption of narcotic drugs, psychotropic, toxic or other intoxicating substances, as well as drinking alcoholic beverages, using narcotic drugs, psychotropic, toxic or other intoxicating substances at the workplace or at work. time.
1.17. An installer who has committed a violation or failure to comply with the requirements of this labor protection instruction is considered as a violator of production discipline and may be brought to disciplinary liability, and depending on the consequences, to criminal liability; if the violation is related to the infliction of material damage, then the perpetrator may be held liable in accordance with the established procedure.

2. LABOR PROTECTION REQUIREMENTS BEFORE STARTING WORK

2.1. Put on overalls and special footwear and personal protective equipment provided for by the relevant standards. Overalls must be buttoned up and must not have hanging ends.
2.2. Receive an assignment from the manager to perform the installation of technological equipment.
2.3. Prepare workplace for safe work:
- ensure the availability of free passageways;
- check the stability of the production table, rack, the strength of the equipment fastening to foundations and stands;
- to securely install (fix) mobile (portable) equipment and inventory;
2.4. Check by visual inspection:
- the state of illumination of the workplace;
- no hanging and bare ends of electrical wiring;
- Reliability of closure of all current-carrying and starting devices of equipment;
- the presence and reliability of grounding connections (absence of breaks, strength of contact between metal non-current-carrying parts of equipment and the grounding wire);
- availability, serviceability, correct installation and reliable fastening of the fence of moving parts of the equipment;
- absence of foreign objects in and around the equipment;
- availability and serviceability of safety devices, no damage affecting the readings of control and measuring devices;
- condition of floors (no potholes, unevenness, slipperiness);
- the presence of locks.
2.5. Check the availability and serviceability of fire-fighting equipment, availability of personal protective equipment, work ventilation units, electrical equipment. All open and accessible moving parts of the equipment must be protected with fixed guards.
2.6. Work on the installation of technological equipment should be organized in accordance with the requirements of the current technological documents (norms, instructions, regulations), approved in the prescribed manner.
When performing work of increased danger, familiarize yourself with the measures that ensure the safe production of work, and sign the work permit issued for the assigned work.
2.7. Installation of technological equipment should be carried out only if there are serviceable instrumentation, grounding, protective fences, interlocks, starting equipment, technological equipment and tools.
2.8. Check the absence of defects in the equipment (cracks, chips), the serviceability of the used equipment, devices and tools.
2.9. All insulating parts of the tool must have a smooth surface, not have cracks, burrs. The insulating cover of the handles must adhere tightly to the metal parts of the tool and completely isolate the part that is in the hand of the worker during work. Insulated handles must be provided with stops and have a length of at least 10 cm.
2.10. Check for a first aid kit.
2.11. Inform your immediate supervisor about all detected malfunctions of equipment, inventory, electrical wiring and other malfunctions and start work only after they are eliminated.

3. LABOR PROTECTION REQUIREMENTS DURING WORK

3.1. Work only in serviceable overalls and footwear and use personal protective equipment.
When installing technological equipment in production units, where there is a possibility of allocation explosive gases, it is forbidden to use special footwear with spark-generating metal plates, lined with metal horseshoes or metal nails.
3.2. When installing technological equipment, lifting and transport vehicles (cranes, crane beams, telphers, hoists, winches) should be used.
3.3. To lift loads to a height of more than 6 m, as well as when the length of the crane runway is more than 18 m, it is necessary to use electric crane equipment.
3.4. The lifting and movement of technological equipment weighing up to 0.3 tons is carried out using rigging means and devices (jacks, metal racks, rollers, connectors, carbines, chains, cables).
3.5. Work outdoors under equipped sheds or shelters to protect workers from atmospheric precipitation.
3.6. Do not obstruct the passage and access of workers to the consoles and controls of technological equipment.
3.7. Locate control panels for technological equipment and instrumentation in an easily accessible place.
3.8. Work on the installation of technological equipment located above the floor level at a height of more than 1.8 m should be performed from stationary metal platforms with handrails not less than 0.9 m high with solid sheathing along the bottom with a height of not less than 0.1 m.
3.9. Work with increased danger during the installation of technological equipment should be performed according to the permit for work with increased danger.
3.10. Mounting openings for mounted technological equipment, channels, trenches, ditches, foundation wells should be closed (blocked) with removable wooden shields. Install railings or railings if necessary.
3.11. When installing technological equipment using tools made of non-ferrous metals or coated with copper, and the possible release of explosive gases, it is prohibited:
- use an open fire to warm various units and parts in the cold season (only warm water or steam is allowed to warm units and parts in the cold season);
- use tools, mechanisms and devices capable of causing sparking, as well as throwing a tool onto the surface of the technological equipment being mounted, metal parts and other spark-generating items;
- leave oiled rags, other cleaning material in the workplace after completion of work (it must be put into a metal box installed in a specially designated place).
3.12. When installing oxygen systems, do not use oiled rags and gaskets.
3.13. When installing oxygen installations, use a degreased tool.
3.14. Perform work on the installation of technological equipment using serviceable tools, appropriate devices and materials.
3.15. When using tools and devices, follow the instructions for their use.
3.16. If you find faulty equipment, tools, fixtures, other violations of labor protection requirements that cannot be eliminated on their own, and a threat to health, personal or collective safety, the employee should be reported to the management. Do not start work until the identified violations are eliminated.
3.17. When working with a power tool, do not:
- connect a power tool with a voltage of up to 50 V to a public electrical network through an autotransformer, resistor or potentiometer;
- pull the cable of the power tool, put a load on it, allow it to cross with cables, electric welding cables and gas welding sleeves;
- work with a power tool from random stands (window sills, boxes, chairs), on ladders and ladders;
- remove shavings or sawdust by hand (shavings or sawdust should be removed after a complete stop of the power tool with special hooks or brushes);
- handle icy and wet parts with a power tool;
- leave the power tool connected to the network unsupervised, as well as hand it over to persons not authorized to work with it;
- independently disassemble and repair (troubleshoot) the power tool, cable and plug connections.
3.18. Do not operate a power tool that has expired the next test period, maintenance or if at least one of the following faults occurs:
- damage to the plug connection, cable or its protective tube;
- damage to the brush holder cover;
- sparking of brushes on the collector, accompanied by the appearance of a circular fire on its surface;
- leakage of grease from the gearbox or ventilation ducts;
- the appearance of smoke or smell characteristic of burning insulation;
- the appearance of increased noise, knocking, vibration;
- breakage or the appearance of cracks in the body part, handle, protective guard;
- damage to the working part of the power tool;
- the disappearance of the electrical connection between the metal parts of the case and the zero clamping pin of the power plug;
- malfunction of the starting device.
3.19. Manual locksmith tool should be, if possible, assigned to the employee for individual use.
3.20. During work, the employee must monitor the absence of:
- chips, potholes, cracks and burrs on hammer heads and sledgehammers;
- cracks on the handles of files, screwdrivers, saws, chisels, hammers and sledgehammers;
- cracks, burrs, work-hardening and chips on hand-operated impact tools designed for riveting, punching out grooves, punching holes in metal, concrete, wood;
- dents, nicks, burrs and scales on the surface of the metal handles of the pliers;
- chips on the working surfaces and burrs on the handles of wrenches;
- nicks and burrs on the handle and overhead strips of the vice;
- curvature of screwdrivers, drifts, chisels, wrench jaws;
- nicks, dents, cracks and burrs on the working and fastening surfaces of replaceable heads and bits.
3.21. Place foreign objects and tools away from moving mechanisms.
3.22. Installation of technological equipment should be carried out when the propulsion (power) installation is inoperative.
3.23. During renovation works prohibition signs should be posted on the starting devices: “Do not turn on! People work. "
3.24. It is forbidden to carry out maintenance in the immediate vicinity of unshielded moving and rotating parts and parts of adjacent technological equipment, electrical wires and live parts under voltage.
3.25. Post safety signs, posters and signaling devices at the work site.
3.26. Cutting, cutting metal, refueling and sharpening tools should be done using PPE.
3.27. Remove shavings, sawdust and scrap metal with brushes, scrapers, hooks.
3.28. Blow off shavings, sawdust and scrap metal compressed air is prohibited.
3.29. The use of open fire and the use of mechanisms and devices that cause sparking are prohibited.
3.30. Use tested ladders and scaffolds in good condition.
3.31. Perform work at height on solid floors or suspended nets, preventing materials, parts or tools from falling onto workers.
3.32. Be attentive, careful and not distracted by extraneous conversations.
3.33. Do not allow untrained and unauthorized persons to work.
3.34. Keep the workplace in order and cleanliness.
3.35. When installing technological equipment, follow the instructions for operating the equipment of the manufacturer.
3.36. When performing work with the use of lifting machines, the requirements of the Safety Rules for hazardous production facilities where lifting structures are used must be observed.
3.37. Do not eat or smoke in the workplace.
3.38. Observe the rules of movement in the premises and on the territory of the organization, use only the established passages.

4. LABOR PROTECTION REQUIREMENTS IN EMERGENCY SITUATIONS

4.1. If, during operation, malfunctions of paving equipment, equipment, tools, protective equipment are detected, in which, according to the instructions of the manufacturers, their operation is prohibited, or other violations of labor protection, work should be stopped and reported to the work manager, and act in accordance with the instructions received.
4.2. In an emergency: notify people around about the danger, report to the immediate supervisor about the incident and act in accordance with the emergency response plan.
4.3. In the event of a fire, turn off the electricity, call the fire department by phone 101 or 112, inform the company's management about the incident, take measures to extinguish the fire.
When igniting on electrical installations, use carbon dioxide and powder fire extinguishers.
4.4. In case of an accident, it is necessary to provide the victim with first aid, if necessary, call an ambulance by phone 103 or 112, inform your immediate supervisor and preserve the workplace situation unchanged until the investigation, if it does not pose a threat to workers and does not lead to an accident.

5. LABOR PROTECTION REQUIREMENTS AT THE END OF WORK

5.1. Disconnect electrified tools and other equipment used in the work.
5.2. Oiled rags, other cleaning material must be removed to the designated place.
5.3. Tidy up the workplace by removing foreign objects from the aisles.
5.4. Take off overalls, remove personal protective equipment, put overalls in the designated storage place, if necessary, hand them over for washing, cleaning.
5.5. Wash hands and face thoroughly with soap, and shower if necessary.
5.6. Inform the work supervisor about all faults noticed during work and the measures taken to eliminate them.

APPROVED
Manager "_________________"
_________________ (____________)
JOB DESCRIPTION
installer of technological equipment and related structures of the 5th category
(for organizations performing construction, installation and repair and construction work)
1. GENERAL PROVISIONS
1.1. This job description defines the functional duties, rights and responsibilities of the installer of technological equipment and related structures of the 5th category "________________________" (hereinafter - "Organization").
1.2. An assembler of technological equipment and related structures of the 5th category is appointed and dismissed in accordance with the procedure established by the current labor legislation by order of the head of the Organization.
1.3. The installer of technological equipment and related structures of the 5th category is directly subordinate to the ____________________ Organization.
1.4. A person who has ________ vocational education and work experience in the specialty of ____ years is appointed to the position of an installer of technological equipment and related structures of the 5th category (without presenting requirements for work experience).
1.5. An installer of technological equipment and related structures of the 5th grade should know:
- ways of marking, installation and transfer of mounting axes;
- rules for inspection and acceptance for installation of the foundation and equipment installation sites;
- methods of assembling complex equipment;
- the principle of operation of a modern alignment tool;
- methods of balancing, alignment, alignment and regulation of the mounted equipment;
- device and principle of operation of the equipment;
- technical requirements and tolerances for the installation of mechanisms and machines;
- rules for commissioning complex equipment;
- arrangement of pneumatic and hydraulic installations for operating pressure up to 20 MPa (200 kgf / cm2);
- device and principle of operation of lubrication systems;
- Methods and techniques for the installation of steel structures of columns, beams, equipment maintenance platforms, stacks;
- methods of enlargement assembly of supporting steel structures, including structures of industrial furnaces;
- methods of coupling steel structures with equipment;
- ways of installing protective covers.
1.6. During the temporary absence of the installer of technological equipment and related structures of the 5th category, his duties are assigned to ___________________________.
2. FUNCTIONAL RESPONSIBILITIES
An installer of technological equipment and related structures of the 5th grade carries out complex work on the installation of industrial equipment.
Approximate types of work.
Slinging, moving, stacking and unstitching equipment weighing up to 60 tons using universal rigging and cranes.
Collecting and sorting parts of equipment units by brands in accordance with drawings and specifications.
Checking the geometric dimensions of complex foundations.
Sawing, trimming, grinding and fitting of parts with an accuracy of 0.01 mm.
Scribing of parts up to 0.5 m2.
Static balancing of equipment parts with a diameter of up to 800 mm.
Installation markings of all types of foundations.
Acceptance for installation.
Alignment and adjustment of mechanisms.
Layout, installation and transfer of mounting axes in accordance with projects for equipment of any complexity.
Alignment of equipment with a level of 2 and 3 classes of accuracy.
Checking the equipment upon delivery for gravy.
Checking the clearances in the gearing in accordance with the specifications.
Lapping fittings with a diameter of up to 600 mm.
Hydraulic and pneumatic testing of equipment at operating pressure up to 20 MPa (200 kgf / cm2).
Installation of technological equipment supplied in units or blocks, with a total weight of equipment from 3 to 10 tons and assembled weighing 10 to 15 tons at an operating pressure of up to 10 MPa (100 kgf / cm2).
Installation of column-type equipment up to 16 m high.
Installation of crushing and grinding equipment and equipment for sorting and dressing: screens weighing more than 5 tons, crushers weighing up to 10 tons.
Installation of metal-cutting machines and press-forging equipment weighing more than 1 to 20 tons, arriving assembled.
Assembly of complex machine tools and press-forging equipment arriving disassembled.
Installation of lifting and transporting equipment of continuous operation with a motor power of more than 10 kW, lifting and transporting equipment of intermittent action.
Installation of mechanisms for the movement of cranes, freight carts, reeving of chain hoists.
Installation of automatic centralized systems of thick and liquid lubrication of rolling mills with pressure testing of systems of a thick fairy tale.
Installation of compressor and pumping units weighing up to 1 ton.
Installation of assembled fans and smoke exhausters.
Installation of pumps weighing up to 0.75 tons, electric motors weighing up to 0.5 tons.
Installation of pipelines up to 200 mm for nominal pressure from 4 to 10 MPa.
Installation of individual units of cement kilns, body blocks, auxiliary drives, hydraulic seals.
Installation of equipment for blast-furnace shops: drilling machines, devices for drying gutters, air heaters, dust collectors, equipment for a filling machine.
Installation of equipment for sinter plants and pelletizing plants: machine frames, vacuum chambers.
Installation of equipment for refrigeration units: oil collectors, oil separators, regulatory stations.
System charging with brine.
Hydraulic tests of the brine system.
Pneumatic test of the ammonia system.
Installation of structures for galleries and stacks, pre-assembly of steel trusses and trusses, columns, roof panels.
The assembly and installation of coating units.
Installation of steel columns weighing up to 15 tons.
3. RIGHTS
The installer of technological equipment and related structures of the 5th category has the right:
3.1. Request and receive the necessary materials and documents related to the activities of the installer of technological equipment and related structures of the 5th category.
3.2. Enter into relationships with subdivisions of third-party institutions and organizations to resolve operational issues of production activities that are within the competence of an installer of technological equipment and related structures of the 5th grade.
4. LIABILITY
The installer of technological equipment and related structures of the 5th category is responsible for:
4.1. Failure to fulfill their functional duties.
4.2. Invalid information about the status of the work.
4.3. Failure to comply with orders, orders and instructions of the head of the Organization.
4.4. Failure to take measures to suppress identified violations of safety regulations, fire safety and other rules that pose a threat to the activities of the enterprise and its employees.
4.5. Lack of labor discipline.
5. CONDITIONS OF WORK
5.1. The operating mode of an installer of technological equipment and related structures of the 5th category is determined in accordance with the Internal Labor Regulations established in the Organization.
5.2. Due to production needs, the installer of technological equipment and related structures of the 5th category is obliged to go on business trips (including local ones).

I have read the instructions __________________ / _________________ /
(signature)

Industrial production requires not only qualified personnel to service the machines, but also competent installers, commissioners and other equipment installation specialists. The launch of the plant and, accordingly, the costs of the owner depend on the quality and timing of installation. That is why the profession of an installer of technological equipment and related structures is so important in the labor market.

What does a process equipment installer do

First you need to understand what technological equipment is. This is the name of any equipment that is needed for the production of material goods, be it household items, food, construction Materials, Components various devices etc.

Accordingly, the installer of technological equipment is engaged in the assembly of units and technological lines that produce goods.

The nomenclature of these devices is extremely wide. Each industry has its own machine tools, conveyors and equipment. Moreover, they are often produced and adapted for each individual enterprise according to an individual project. So this work can not be called simple.

What exactly can the installer install:

Units of hydraulic structures;

Compressors, pumps and ventilation equipment, air conditioning systems;

Machine tools for metal cutting, forging and press equipment;

Equipment for boiler rooms;

Food processing equipment;

Printing machines and components for the printing industry;

Machine tools and units for the construction industry;

Textile machines;

Refrigeration units;

Lifting and transport equipment of continuous and continuous operation;

Aggregates of enterprises of the petrochemical industry, woodworking and pulp and paper mills.

With the growth of experience and qualifications, the number of machines is constantly growing, and the responsibilities of the installer are increasing.

At the beginning of his career, he is generally not allowed to work independently. A beginner will only be entrusted with some auxiliary operations under the supervision of a more experienced specialist. The internship phase at enterprises usually lasts from 60 to 114 days, after which there can already be talk about employment.

Fitters can work either alone if the volume of work is not large, or as part of assembly teams. This applies to large-unit, dimensional units.

Requirements for the qualification of an installer of technological equipment

Any working profession requires good physical data, endurance, as well as the ability to work with your hands. All this fully applies to installers.

He needs:

understand the device of mounted machines and equipment;

own any hand tools (drills, screwdrivers, electric saws, grinders, grinding devices, etc.);

know the rules of safe slinging of goods, have the skills of a rigger;

possess skills in SKD assembly (equipment and units weighing over 10 tons);

be able to test mounted equipment and adjust it.

In general, the profession of an installer is characterized by large volumes of work, strict deadlines for the delivery of objects (this condition is always stipulated in the contract). In addition, the specialist is liable for equipment and units. In other words, great discipline, hard work and dexterity in work are required of him.

Where to learn to be an installer of technological equipment

For successful work in the specialty, the applicant requires secondary vocational education. Education takes place in colleges and technical schools after graduation from grade 9 or 11 of high school. Terms range from 3.1 years to 2.1 years with mandatory field trip and passing a qualification exam.

Nevertheless, given the breadth of the profession, already at the stage of training there is a division by industry. As a result, the installer of technological equipment turns out to be in demand in any one industry.

An alternative is to take professional retraining courses. However, in this case, it is necessary to master the basic working specialty (locksmith, mechanic, electrician, etc.).

Also, specialists in the installation of technological equipment are required to confirm their qualifications every five years.

Categories of installers of technological equipment according to ETKS

The unified tariff and qualification directory of jobs and occupations of workers includes six qualification levels in this profession - from 2 to 7.

At the same time, it is possible to carry out independent assembly operations, as well as participate in equipment testing only from the 4th category. With each new category, the range of machines and assemblies that are allowed to be assembled by a specialist expands. Ultimately, a highly qualified worker gains the skills to assemble equipment from large parts (over 10 tons), as well as the right to lead a team of assemblers.

How much do process equipment installers get

In terms of wages and demand, the situation is ambiguous. Highly qualified specialists are in great demand among employers. The average salary of such specialists ranges from 55 to 60 thousand rubles. With low qualifications, you can count on only 30 thousand rubles a month.

Pros and cons of the profession of a process equipment installer

pros professions are typical for any demanded working profession:

good pay;

availability of vacancies;

the possibility of earning on a rotational basis and official employment.

Minuses there is also:

high responsibility;

experience and qualifications requirements;

physically hard work for hardy people;

risks of injury, disability, health threat.

This job description is automatically translated. Please note that automatic translation does not provide 100% accuracy, so there may be minor translation errors in the text.

Preface to job description

0.1. The document comes into force upon approval.

0.2. Document developer: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.

0.3. The document has been approved: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.

0.4. This document is checked periodically at intervals not exceeding 3 years.

1. General Provisions

1.1. The position "Assembler of technological equipment and related structures of the 4th grade" belongs to the category "Workers".

1.2. Qualification requirements - complete or basic general secondary education. Vocational education. Training. Work experience as an installer of technological equipment and related structures, grade 3, at least 1 year.

1.3. Knows and applies in activities:
- methods of checking foundations for equipment of medium complexity and methods of its installation;
- methods of alignment of the mounted equipment;
- methods of hydraulic and pneumatic tests;
- methods of slinging and shifting cargo;
- the structure of the mounted equipment;
- assortment of pipes used in centralized systems of thick and liquid lubrication, emulsion, hydraulic and pneumatic installations;
- the range of materials that are used during the digestion of pipes;
- preparation of solutions and digestion;
- assortment of products and structures used;
- main properties and grades of building steels;
- methods of assembly and installation of structures from individual elements;
- methods of joining and fastening elements of metal structures;
- device, purpose and methods of installation of pipe systems;
- methods of connection and fastening of structural elements of pneumatic and hydraulic units, designed for operating pressure up to 4 MPa (40 kgf / cm2);
- technical requirements and tolerances during the installation of mechanisms and machines;
- the structure and working methods of manual machines, mechanized tools for special purposes;
- rules for lifting and moving mounting elements using lifting machines and mechanisms and visual alarm.

1.4. An installer of technological equipment and related constructions of the 4th category is appointed to the post and dismissed by order of the organization (enterprise / institution).

1.5. The installer of the technological equipment and related constructions of the 4th category directly reports _ _ _ _ _ _ _ _ _ _.

1.6. An installer of technological equipment and related structures of the 4th grade supervises the work of _ _ _ _ _ _ _ _ _ _.

1.7. An installer of technological equipment and related structures of the 4th grade during his absence is replaced by a person appointed in the prescribed manner, who acquires the appropriate rights and is responsible for the proper performance of the duties assigned to him.

2. Description of work, tasks and duties

2.1. Performs work of medium complexity on the installation of industrial equipment for all sectors of the economy and structures that are associated with it.

2.2. Knows, understands and applies the current regulations concerning his activities.

2.3. He knows and complies with the requirements of regulatory acts on labor and environmental protection, complies with the norms, methods and techniques for the safe performance of work.

3. Rights

3.1. The installer of technological equipment and related structures of the 4th grade has the right to take actions to prevent and eliminate cases of any violations or inconsistencies.

3.2. An installer of technological equipment and related structures of the 4th grade has the right to receive all social guarantees provided by law.

3.3. An installer of technological equipment and related structures of the 4th grade has the right to demand assistance in the execution of his job responsibilities and the exercise of rights.

3.4. An installer of technological equipment and related structures of the 4th grade has the right to demand the creation of organizational and technical conditions necessary for the performance of official duties and the provision of the necessary equipment and inventory.

3.5. The installer of technological equipment and related structures of the 4th grade has the right to get acquainted with the draft documents relating to his activities.

3.6. An installer of technological equipment and related structures of the 4th grade has the right to request and receive documents, materials and information necessary for the performance of his official duties and orders of the management.

3.7. An installer of technological equipment and related structures of the 4th grade has the right to improve his professional qualifications.

3.8. The installer of technological equipment and related structures of the 4th grade has the right to report all violations and inconsistencies identified in the course of their activities and make proposals for their elimination.

3.9. An installer of technological equipment and related structures of the 4th grade has the right to familiarize himself with the documents defining the rights and obligations of the position held, the criteria for assessing the quality of the performance of official duties.

4. Responsibility

4.1. The installer of technological equipment and related structures of the 4th category is responsible for failure to fulfill or untimely fulfillment of the duties assigned by this job description and (or) failure to use the granted rights.

4.2. The installer of technological equipment and related structures of the 4th category is responsible for non-compliance with the rules of the internal labor schedule, labor protection, safety, industrial sanitation and fire protection.

4.3. An installer of technological equipment and related structures of the 4th grade is responsible for disclosing information about an organization (enterprise / institution) related to a trade secret.

4.4. The installer of technological equipment and related structures of the 4th category is responsible for non-fulfillment or improper fulfillment of the requirements of the internal regulatory documents of the organization (enterprise / institution) and the lawful orders of the management.

4.5. The installer of technological equipment and related structures of the 4th category is responsible for offenses committed in the course of its activities, to the extent established by applicable administrative, criminal and civil law.

4.6. The installer of technological equipment and related structures of the 4th grade is responsible for causing material damage to the organization (enterprise / institution) within the limits established by the current administrative, criminal and civil legislation.

4.7. The installer of technological equipment and related 4th-class structures is responsible for the unlawful use of the granted official powers, as well as their use for personal purposes.

5. Examples of work

5.1. Slinging, moving, stacking and unpacking equipment weighing up to 25 tons using universal rigging and cranes.

5.2. Reception of foundations.

5.3. Performing the simplest reconciliation methods.

5.4. Part marking of medium complexity.

5.5. Grinding surfaces of parts.

5.6. Promotion of holes, grinding in of sealing surfaces in valves up to 100 mm in diameter, stuffing box packing.

5.7. Scribing of parts and surfaces under the supervision of a worker of higher qualifications.

5.8. Annealing and tempering parts.

5.9. Fastening conveyor belts and belts.

5.10. Hydraulic and pneumatic testing of equipment designed for operating pressure up to 4 MPa (40 kgf / cm2).

5.11. Installation of hopper gates.

5.12. Methods of slinging metal structures that are mounted.

5.13. Installation of light steel structures: stairs, platforms, fences, support racks, brackets, scaffolding, scaffolds, structures of medium complexity weighing up to 5 tons: beams, girders, ties.

5.14. Installation of capacitive steel reinforcement weighing up to 3 tons, machine tools, presses, crushing and grinding equipment weighing up to 5 tons, supplied assembled.

5.15. Installation of devices with intermittent devices up to 30 m3.

5.16. Mounting the neck and gates with a diameter of up to 50 mm.

5.17. Installation of lifting and transport mechanisms of intermittent transport: enlargement of assembly of crane units; installation of moving and lifting mechanisms for cranes with a lifting capacity of up to 10 tons.

5.18. Installation of thick and liquid centralized lubrication systems: installation of oil piping for medium-sized machines, main pipelines of lubrication systems and manual grease stations.

5.19. Assembly and installation of detachable units and parts of compressors, pumps and fans weighing up to 1 ton.

5.20. Installation of pipelines designed for pressure up to 4 MPa (40 kgf / cm2) supplied with equipment.

5.21. Installation of individual units of cement kilns, sealing devices and a chain curtain.

5.22. Installation of refrigeration equipment, then revision of individual units of oil collectors, ammonia condensers, evaporators and industrial vessels.

Unified tariff and qualification reference book of jobs and professions of workers (ETKS), 2019
Issue No. 3 ETKS
The issue is approved by Order of the Ministry of Health and Social Development of the Russian Federation of 04.04.2007 N 243
(as amended by: Orders of the Ministry of Health and Social Development of the Russian Federation of 28.11.2008 N 679, of 30.04.2009 N 233)

Assembler of technological equipment and related structures

§ 242. Assembler of technological equipment and related structures of the 2nd category

Description of works. Unpacking and decommissioning of technological equipment. Removal of dust, dirt and preservative coatings from equipment. Leveling, notching and cleaning the supporting surfaces of the foundations and rinsing them with water. Production and installation of number plates on devices and equipment. Bolting parts.

Must know: methods of unpacking technological equipment; types of rigging devices and methods of their use; methods of lubricating equipment parts; purpose and rules for using a bench tool when performing installation work.

§ 243. Installer of technological equipment and related structures of the 3rd category

Description of works. Part marking according to the template. Drilling holes with a hand and electric drill. Assembly of threaded and flange connections. Manual threading. Manufacturing of linings and gaskets. Editing of parts of metal structures. Fastening joints with mounting bolts. Cleaning the joints of assembled structures. Stripping of pipe sockets, annealing and processing of pipe ends. Cleaning (filing) of edges for welding. Moving mounted equipment using blocks, jacks and hand winches. Slinging with inventory slings, preparation, moving, laying and unloading of technological equipment. Preparation for the installation of fasteners. Installation of stationary cast iron and slag gutters, gate valves, gates, hatches, cast-iron tile flooring, sprays, troughs and fittings with rubber sleeves, tension and drive devices, tubs for pickling and washing pipes, oven trays. Rinsing parts and components of equipment with solvents and wiping them dry.

Must know: assortments of materials used; methods of installation; device and rules for using the used rigging; ways to protect metal from corrosion.

§ 244. Assembler of technological equipment and related structures of the 4th category

Description of works. Slinging, moving, laying and unstitching equipment weighing up to 25 tons using universal rigging equipment and cranes. Moving equipment with hydraulic jacks, electric winches and cranes. Lapping linings to the foundation. Installation of foundation bolts. Check and alignment of foundations for equipment installation. Marking of parts of the equipment and structures to be mounted. Surface grinding of parts. Reaming of holes, lapping of sealing surfaces of fittings with a diameter of up to 100 mm, stuffing of glands. Rolling of pipe ends. Preparation of equipment edges and pipe ends for welding. Pre-fabrication of parts and surfaces under the guidance of an installer of technological equipment and related structures of higher qualification. Fastening of permanent bolted connections. Installation of high strength bolts. Fastening of conveyor belts and belts. Hydraulic and pneumatic testing of equipment at operating pressure up to 4 MPa (40 kgf / cm2). Installation of hopper gates. Strapping frame constructions. Installation of steel structures: stairs, platforms, fences, support posts, brackets, scaffolding, scaffolding, etc., as well as structures weighing up to 5 tons: beams, girders, ties. Installation of metal rectilinear cladding. Installation of capacitive steel equipment, machine tools. Installation of devices with mixing devices. Installation of gate valves and gates with a diameter up to 50 mm. Installation of systems of grease and liquid centralized lubrication, main pipelines and manual stations of grease.

Must know: methods of checking the condition of foundations for the equipment being mounted and methods of its installation; rules for using a power tool; methods of equipment installation reconciliation; rules for conducting hydraulic and pneumatic tests; methods of slinging and moving goods; rules for the use of mechanized rigging equipment; the device of the mounted equipment; assortment of pipes used in centralized systems of thick and liquid lubrication, emulsion, hydraulic and pneumatic installations; range of materials used for pipe pickling; methods for preparing solutions and etching; basic properties and grades of building steels; methods of assembly and installation of structures from individual elements; methods of connecting and fastening elements of metal structures; installation rules, marking and distinctive coloring of fittings; device, purpose and methods of mounting pipe systems, methods of mounting beams; methods of connections and fastenings of structural elements of pneumatic and hydraulic units at a working pressure of up to 4 MPa (40 kgf / cm2); technical requirements for the installation of mechanisms and machines.

Work examples

1. Separating units and parts of compressors, pumps and fans weighing up to 10 tons.

2. Gas and water pipelines with a diameter of up to 200 mm for a nominal pressure of up to 4 MPa (40 kgf / cm2) supplied with the equipment.

1. Crank, eccentric, screw, pedal, forging, pendulum, vibration, cam and other mechanical presses, as well as forge-press machines weighing up to 1 ton in assembled form.

2. Metal-cutting machines weighing up to 1 ton in assembled form: hacksaw, sharpening, filing, pipe-cutting, table-drilling and sharpening machines.

1. Screw, rope and other stationary lifting mechanisms of hydraulic structures - revision.

2. Support-running parts and sealing devices of gates, gates and support-running parts of sulfur-retaining grids - revision.

3. Flat gates and sulfur retaining grids - pre-assembly.

4. Hinge-plate chains - enlargement.

5. Hinge-plate chains - connection to mechanisms and bolt.

1. Boilers consisting of one block.

2. Metal sheets of straight sheathing.

3. Strapping frame structures.

4. Direct sections of dust, gas and air ducts (with installation of dampers and flashing lights).

Enterprise equipment

1. Auto-meters.

2. Burata.

3. Cheese-making baths.

4. Knocked out pipes.

5. Twin-shaft mixers.

6. Details of elevator gravity pipelines and fences.

7. Gironovki.

8. Casein crushers.

9. Caseinotherki.

10. Classifiers of shanks.

11. Machines: seaming, rounding, wiping, dough cutting.

12. Bag sewing machines.

14. Bulk trays and fences.

16. Branch pipes.

17. Sulfur furnaces.

18. Swivel pipes.

19. Reshefer.

20. Sleeves.

21. Drive stations for suspended containers and meat processing plants.

22. Arrows of overhead tracks.

23. Gates.

1. Circular saws for stereotypes and zinc plates.

2. Cardboard-cutting, proofreading manual, jigsaw driven, growth, milling-blank, driven facet-face machines.

3. Copy frames.

4. Cutting machines for one or two roles.

5. Zinc chippers and cutting machines for stereotypes to rotary machines.

6. Equipment for machining clichés.

7. Finishing universal machines for stereotypes and cliches.

8. Presses for crimping book blocks and books.

9. Drive paper cutting machines for single-sided cutting.

10. Wire sewing, manual paper-cutting, folding knife, crucible printing small-format machines.

11. Manual gilding presses.

12. Manual machines for casting stereotypes to newspaper and book rotations.

13. Machine tools for rounding the roots of book blocks.

14. Crucible machines of heavy and light type.

1. Bunkers spill grate fridges.

2. Separate units of chamber electric furnaces, roasting, cement kilns: sealing devices, inspection hatches.

3. Machines for dressing, cutting and bending of reinforcement and reinforcing mesh.

1. Acid apparatus.

2. Mechanical rams.

3. Auxiliary equipment weaving production.

4. Tipping boilers.

5. Tape, tape-connecting, rolling, chipping, loosening, warping, carbon monoxide, canvas stretching, cleaning machines.

6. Roller dyeing machines without automatic control.

7. Mechanical and automatic single shuttle looms.

8. Baking powder is wet.

9. Boot expansion joints.

10. Stackers trunk.

and the oil industry

1. Equipment for air separation units.

2. Compulsory valves.

3. Heaters.

4. Technological high-rise metal structures (whatnots) weighing up to 25 tons.

5. Technological equipment arriving in knots or blocks, with a total mass of equipment up to 3 tons and assembled up to 10 tons.

1. Bakelizers.

2. Balance saws.

3. Bobbin-cutting machines and other similar equipment supplied assembled.

4. Paperboard machines (with alignment).

5. Auxiliary equipment: water separators, vortex cleaners and other free-standing equipment supplied assembled.

6. Sleeve-gluing, sleeve-cutting, multi-sawing, edging, tile, edge gluing tape, circular machines.

8. Dreshers.

9. Glue rollers.

10. Glue mixers.

11. Dusters.

12. Press chambers.

13. Sorting machines for wood chips.

14. Cloth guides, paper guides and other rollers.

15. Typical parts of paper-making equipment assemblies.

16. Rags.

17. Auger presses.

18. Slippers.

and discontinuous

1. Bunker gates.

2. Funnels.

3. Constructions of belt conveyors.

4. Movement and lifting mechanisms for cranes with a lifting capacity of up to 10 tons. Movement and lifting mechanisms for bicycle cranes, single-girder and double-girder bridge (crane beams) and console.

5. The mechanisms of the running gear of conveyor belts (without the drive part).

6. Tensioning stations.

7. Equipment of supports for freight and circular passenger roads.

8. Supporting tables.

9. Hoisting-and-transport mechanisms of discontinuous action.

10. Drive stations.

11. Dumpers.

12. Station equipment for passenger ring roads.

14. Elastic transitions.

15. Elevator elements (without drive end).

§ 245. Assembler of technological equipment and related structures of the 5th category

Description of works. Slinging, moving, stacking and unpacking equipment weighing up to 60 tons using universal rigging devices and cranes. Installation of technological equipment supplied in units or blocks with a total weight of 3 to 10 tons and assembled weighing from 10 to 25 tons. Picking and sorting of parts of equipment units by brands in accordance with drawings and specifications. Checking the geometric dimensions of complex foundations. Patterning of surfaces of parts with an area of \u200b\u200bup to 0.5 m2. Execution of installation markings of foundations of all types. Acceptance of the foundation for installation. Alignment and regulation of mechanisms. Layout, installation and transfer of mounting axes for equipment of any complexity in accordance with projects. Checking the operation of equipment when handing over gravy. Adjustment of clearances in the gearing in accordance with the technical conditions. Lapping of fittings with a diameter up to 600 mm. Hydraulic and pneumatic testing of equipment at operating pressures up to 20 MPa (200 kgf / cm2). Dismantling, inspection and assembly of all types of equipment components during revision and installation. Installation of steel columns. Installation of gallery structures, enlargement of steel trusses and trusses, roof panels. The assembly and installation of coating units.

Must know: methods for marking, installing and moving mounting axles; rules for checking and accepting the foundation and installation sites for equipment; equipment installation methods; the principle of operation of a modern alignment tool; methods of balancing, alignment, alignment and regulation of the mounted equipment; device and principle of operation of the mounted equipment; technical requirements for the installation of mechanisms and machines; rules for commissioning of mounted equipment; the device of pneumatic and hydraulic installations for operating pressure up to 20 MPa (200 kgf / cm2); device and principle of operation of lubrication systems; methods and techniques for assembling steel structures of columns, equipment maintenance platforms, stacks; methods of enlargement assembly of supporting steel structures, including structures of industrial furnaces; methods for interfacing steel structures with equipment; ways to install protective covers.

Work examples

Compressors, pumps and fans

1. Fans and exhausters supplied assembled.

2. Pumps.

3. Pumps weighing up to 0.75 tons.

4. Reservoirs.

5. Pipelines up to 200 mm in diameter for nominal pressure from 4 to 10 MPa (40 to 100 kgf / cm2).

6. Filters.

7. Refrigerators of systems of liquid oil lubrication.

8. Electric motors weighing up to 0.5 tons.

Metal-cutting and forging equipment

1. Bending and straightening machines weighing over 1 to 20 tons.

2. Forging machines.

3. Forging and pressing machines.

4. Metal-cutting machines and press-forging equipment weighing more than 1 to 20 tons in assembled form: vertical-drilling, grinding, thread rolling, central, cutting, peeling and bolt-cutting.

5. Mechanical and hydraulic presses.

6. Scissors.

7. Frictional, steam-air, pneumatic and spring (spring) hammers.

Equipment for boiler plants

1. Water supply and steam outlet pipes.

2. Water economizers with ribbed tubes.

3. Ash flushing apparatus and other ash removal equipment.

4. Boilers consisting of two to three blocks.

5. Oil nozzles.

6. Mechanical furnaces.

7. Bearing portals.

8. Blowing devices.

9. Separate pipes for heating surfaces of boilers.

10. Shaped lining of tanks and reservoirs.

11. Cyclones and dust separators.

12. Slag and ash valves with actuators.

13. Elements of the battery cyclone.

Enterprise equipment

food industry, granaries and enterprises

for industrial processing of grain

1. Autoclaves.

2. Automatic dispensers for the production of sausages.

3. Devices for lowering pork carcasses into the baking tub.

4. Aspiration columns of cycloaspirators.

5. Aspiration collectors.

6. Washing drums.

7. Boxes are automatic.

8. Bottle washing, wrapping, rolling machines.

9. Vacuum apparatus.

10. Rolling.

11. Long-term pasteurization baths.

12. Baths are creamy.

13. Screw and belt conveyors.

14. Volokushi.

15. Tops.

16. Knockout, evaporating, glazing, lock, lime-breaking, molding apparatus.

17. Grain dispensers.

18. Crushers.

19. Smoke generators.

20. Latches above the bucket scales and under the chests of the autogit reception.

21. Bins.

22. Shredders.

23. Stone traps.

25. Conveyor ovens of the simplest types.

26. Barometric capacitors.

27. Boilers: cooking; for melting fat and drying non-fat raw materials.

28. Vane dispensers.

29. Cutters.

30. Lavera.

31. Tape and chain elevators.

32. Linear cutting units.

33. Husks.

35. Trunk devices and speakers.

36. Oil formers.

37. Machines: for cleaning hooves; for removing plumage from birds; hydromechanical; for washing and drying eggs; for washing cheese; for washing boxes; for stringing fish onto rods; for cutting lard into slices; for the processing of mucous by-products; for separating the jaws of cattle; for pouring milk into jars; for cutting cattle and pigs; for sifting sugar; for packaging and packaging of cottage cheese, butter, cheese, curds; for removing fish from rods; for sorting, cutting and salting fish; for slime and penzelovka intestines; washing for pork carcasses; scouring; centrifugal.

38. Mills.

39. Mechanical shovels.

40. Mechanical drives to dispensers.

41. Mechanical elevator gravity pipelines

42. Agitators: special; for stuffing.

43. Ice cream makers.

44. Equipment for cutting horns and bones.

45. Tippers dezh.

46. \u200b\u200bSediments.

47. Coolers: irrigation; for cottage cheese.

48. Paraffiners.

49. Tubular pasteurizers.

50. Furnaces are opal.

51. Cheese melters.

52. Heaters.

53. The elevator is flat-cup.

54. Semiautomatic devices for baking wafer cups.

55. Press.

56. Prismatic Burata.

57. Filling machines.

58. Baking powder.

59. Salad cutters.

60. Dumping boxes.

61. Beet washing.

62. Centrifugal thickeners.

63. Straw traps.

64. Spiral separators.

65. Slopes for sacks.

66. Dryers.

67. Textures.

68. Dough-mixing, dough-cutting, stamping, labeling units.

69. Installations: for granulation; for skinning sheep and pigs.

70. Uteflement mixers.

71. Filters.

72. Centrifuges.

73. Cyclones.

74. Cylindrical triremes.

75. Electromagnetic separators.

Equipment for printing industry enterprises

1. Machines: for casting fonts and blank-ruled material; sewing; flat printing with stopping cylinders; rotary newspaper and offset small-format; folding cassette machines.

2. Semiautomatic devices for casting stereotypes.

3. Reproduction cameras.

4. Self-pads and other similar machines.

Equipment for building materials enterprises

1. The paver.

2. Vibration site.

3. Auxiliary drives for tube mills and dry and wet autogenous grinding mills.

4. Loading and unloading units.

5. Machines: for contact, multi-electrode, butt, and spot welding; cutting.

6. Agitators.

7. Separate units of cement kilns: body blocks, auxiliary drive, hydraulic seals, heat exchangers.

8. Packer for forms.

9. Feeders.

10. Pneumatic lifts.

11. The correct detachable machine.

12. The truck is self-propelled with a trailer.

13. Installation: for the manufacture of pipe frames; for electrothermal heating of rods.

14. Installations: upper casings and louvres of grate coolers; for automatic weight loading of bulk cement trucks and railroad cars; pneumatic dischargers for cement silos.

15. Electrometallizer.

Equipment for textile industry enterprises

1. Dyeing apparatus.

2. Auxiliary equipment for finishing production.

3. Ancillary equipment of spinning production (reed and torsion, thread and rope, winding and sizing) without setting up automatic devices.

4. Glutorasporiteli.

5. Finishing rollers.

6. Roller compensators.

7. Band-weaving machines and hedge-lifting carriages.

8. Machines: rewinding and rewinding; spray; nap; waxing; ironing; decating; for making viscose; brewing and felting; final; tarpaulin; lustral; mercerization; twisting and finishing for finishing and washing of viscose silk; emery; disgraced; cutting and soap; cutting rake-soap; shearing for carpet products; drying; harvesting; knotting; packaging; Shirilnye chain.

9. Machines and apparatus for washing and bleaching.

10. Looms: mechanical and automatic multi-shuttle weaving machines of any brand and width; tinting; glossy machines; for cutting pile fabrics; fenders; cleaning with steam boxes.

11. Tables for stuffing silk fabrics.

12. Tissue guides.

13. Knot catchers.

14. Fabric stackers.

15. Centrifuges.

Chemical equipment

and the oil industry

1. Column type equipment.

2. Regenerators and valve boxes of air separation units.

3. Drying drums of mechanical hearth vertical roasting and tube furnaces.

4. Technological equipment weighing up to 25 tons, operating at an operating pressure of up to 10 MPa (100 kgf / cm2).

Equipment for pulp and paper enterprises

and woodworking industry

1. Devices "Tuna".

2. Broken mills.

3. Lognotasks.

4. Headsets: bleaching rolls; propeller lobed.

5. Hydraulic dewatering drums.

6. Hydropulpers.

7. Double-shaft calenders - satiners.

8. Disintegrators.

9. Disc feeders.

10. Conveyor mechanical wyms.

11. Bark crushers vertically disk.

12. Boilers and emulsifiers for the preparation of glue.

13. Machines: drum and disc chippers; barking; cam.

14. Mills for grinding the mass.

15. Interference devices.

16. Pumps for the mass of alkali separators.

17. Sawmill equipment: sawmill frame, mechanical spreader, hydraulic clamping trolley, hydraulic chain beam stacker, roller tables and chain conveyors.

18. Rewinding, rewinding and sorting machines and other similar equipment supplied disassembled.

19. Refiners.

20. Thickeners.

21. Separators.

22. Slashers.

23. Mixers.

24. Machine tools: knife sharpening; press planing; for nozzle defibre stones; planing; for longitudinal and cross cutting of fibreboard; format-edged and particle-tiled without control panels; installation; centering; keyed.

25. Stop cutters and flat cutters for cutting paper circles.

26. Chipboard installations: hammer crusher, batchers, checkweighers, mixers, roller conveyors, plate ejectors.

27. The knotters.

28. Humidifiers.

29. Press: narrow-plate for gluing "on a mustache"; packaging.

30. Knot catchers.

31. Chip compactors of the "Freska" type.

32. Filters: for water; with a fibrous sublayer.

33. Fortrap installations.

34. Stackers.

35. Erkensors and distributors to them.

1. Oil collectors.

2. Oil separators.

3. Regulating stations.

Lifting and conveying equipment of continuous

and discontinuous

1. Aeroslides.

2. Cargo carts.

3. Conveyors of all types up to 80 m long and 1 m wide.

4. Metal structures for control mechanisms.

5. Feeders.

6. Supporting construction of conveyors and their paths.

7. Lifting and transporting equipment of continuous operation with a motor power of more than 10 kW.

8. Drive end of belt conveyors (conveyors) and elevators.

9. Station equipment for freight cable cars.

11. Elevators.

12. Overpasses.

§ 246. Installer of technological equipment and related structures of the 6th category

Description of works. Slinging, moving, laying and slinging of equipment weighing more than 60 tons using universal rigging devices and cranes. Installation of process equipment supplied in units or blocks weighing over 10 tons and assembled over 25 tons, at an operating pressure of over 10 MPa (100 kgf / cm2). Installation of gas tanks and spherical tanks. Pattern of units and parts with an area of \u200b\u200bmore than 0.5 m2. Static balancing of parts over 800 mm in diameter. Installation of fittings with a diameter over 600 mm and lapping of sealing surfaces. Hydraulic and pneumatic testing of installed equipment at a working pressure of more than 20 MPa (200 kgf / cm2). Installation of gearboxes. Adjustment of technological equipment and putting it into operation.

Must know: methods of installation, regulation and adjustment of technological equipment of various kinds; methods of equipment alignment; methods of enlarging assembly and installation various designsassociated with the installation of equipment.

Secondary vocational education is required.

Work examples

Compressors, pumps and fans

1. Fans and exhaust fans supplied by parts.

2. Compressor and pump units weighing more than 1 t.

3. Pumps weighing over 0.75 tons.

4. Non-aggregated compressors regardless of weight.

5. Intermediate gas coolers.

6. Pipelines: over 400 mm in diameter regardless of pressure; for nominal pressure over 10 MPa (100 kgf / cm2); centralized liquid lubrication systems.

7. Electric motors weighing over 0.5 tons.

Metal-cutting and forging equipment

Metal-cutting machines and forging equipment of all types and sizes weighing more than 20 tons

Equipment for hydraulic structures

1. Hydraulic drive.

2. Stationary hoisting gears hydraulic structures.

Equipment for boiler plants

1. Housings of electrostatic precipitators, scrubbers and battery cyclones.

2. Mechanisms for shaking electrodes and their drives.

3. Heating surfaces of boilers (screens, radiation surfaces, superheaters, water economizers).

4. Dust, gas and air ducts of all types of configuration and expansion joints.

5. Boiler frame walls.

6. Tubular and regenerative air heaters.

Enterprise equipment

food industry, granaries and enterprises

for industrial processing of grain

1. Automatic production lines.

2. Automatic machines: for assembling and disassembling baskets; planting and sampling of bread; filling and capping; can and wrapping.

3. Units: for processing pig heads; biscuit; drying and cooling.

4. Devices: working under vacuum and pressure; diffusion inclined and vertical type; complicated knockouts.

5. Vacuum filters.

6. Roller and roller cutting machines.

8. Vibrating feeders.

9. Homogenizers.

10. Disk graders.

11. Grain and corn separators.

12. Grain dryers.

13. Lime kilns.

14. Conditioners.

15. Grain sorting.

16. Oil producers.

17. Machines: Mezdrilny; washing; brush; complex fish-dressing and fish-laying; calibration; sewing.

18. Multi-tiered sedimentation tanks.

19. Continuous presses.

20. Bucket elevators for grain and flour.

21. scalders.

22. Pasteurized plate coolers.

23. Postavy: hulling, grinding, polishing, coarse crushing.

24. Snappers.

25. Screenings.

26. Self-disclosures.

27. Beet slicers.

28. Sitoveyki.

29. Scrapers.

30. Complex conveyor ovens.

31. Special equipment for pneumatic transportation of grain and products of its processing.

32. Drying columns.

33. Universal swivel pipes.

34. Automatic packaging and dairy machines.

35. Installations: for skinning cattle carcasses; installation for drying pulp.

36. Freezers.

37. Centrifugals.

38. Centrifuges.

39. Vats are scalding.

40. Elevator bucket deliveries with vertical millstones.

41. Eskimogenerators.

Equipment for printing industry enterprises

1. Units: block processing roof making machines; magazine and newspaper.

2. Matrix hydraulic presses.

3. Machines: gravure printing; typesetting; rotary two-turn; large format offset printing; paper-cutting three-sided and three-knife; strings and letters.

4. Stereotypical casting machines.

5. Cameras horizontal medium and large format.

Equipment for building materials enterprises

1. Drums of tube mills for dry and wet autogenous grinding.

2. The main drives.

3. Chamber electric furnace.

4. Machines: crimping; point suspended; packing.

5. The kiln.

6. Equipment for other production of building materials.

7. Pneumatic chamber and screw pumps.

8. Push unloader.

9. Refrigerators.

10. Slurry mixers.

Equipment for textile industry enterprises

1. Combing.

2. Finishing (automatic lines).

3. Nonwovens industry.

4. Spinning mill.

5. Weaving.

6. Scattering.

7. Cheesal.

Equipment for pulp and paper enterprises

and woodworking industry

1. Runners, rolls and graders for tons of different dad machines.

2. Paper-making, cardboard-making machines and presses, drives for all systems.

3. Vertical headsets.

4. Woodworking, rag cooking and pulp and cooking boilers.

5. Loading and unloading stacks for presses with a loading and unloading mechanism and hydraulic cylinders for vertical lifting of the stack.

6. Calenders and supercalenders.

7. Bleaching towers.

8. Presses and defibrers of all types.

9. Breakers for pulp.

10. Regeneration tanks.

11. Mixers.

12. Machine tools: peeling, slitting machines for grinding and bombing shafts; grinding, looping and particle-tile with control panels.

13. Automatic machines, equipment for the production of fiber, parchment and cellophane.

14. Circulating devices different types to pulp and cooking boilers.

Refrigeration equipment

1. Ammonia capacitors.

2. Evaporators.

3. Industrial vessels.

4. Regulatory stations.

5. Receivers.

Lifting and conveying equipment of continuous

and discontinuous

1. Wagons and their suspension systems to the ropes. Bypass pulleys and ropeway drives.

2. Damper and buffer devices.

3. Conveyors of all types over 80 m in length and over 1 m in width.

4. Cranes of all types (test).

5. Metal structures of portals, bridges, towers, booms, supports and other bearing units of the crane.

6. Rail grips with electric drive.